Post by Deleted on Sept 3, 2018 6:46:20 GMT
BMC 1500 TURBO FIT JOB LIST
4 x 5/16 x 1 ¾” UNF BOLTS (TURBO INLET ADAPTOR) (RECEIVED 31/08/2018)
M8 & M10 TURBO EXHAUST STUD NUTS (received 23/08/2018)
ORDER KP 35 TURBO CORE, REBUILD TURBO AND MOUNT TO MANIFOLD.
OIL LINES: -
SORT LENGTH AND FITTINGS
1 X 1/8 NPT MALE TO -4AN Male to -4 Male Adaptor
1 X -4AN TO BANJO BOLT ON TURBO
2 x -4AN MALE TO MALE FOR TURBO SMART
3/8 BSP MALE TO 19MM HOSE TAIL FOR TURBO OIL DRAIN
HOSE TAIL ON TAPPET COVER = MODIFY FROM 15MM COPPER STREET ELBOW – 3/8” BSP FEMALE (DONE 31/08/2018) FIT A 3/8 BSP MALE TO 3/8 HOSE TAIL - THIS WILL BE USED FOR OIL PRESSURE REGULATOR DRAIN – NEED ¼” NPT/-4AN MALE TO 3/8” HOSE TAIL FITTING TO MATCH FOR TURBOSMART
PAINT TAPPET COVERS AND REPLACE GASKETS WITH SILICONE ITEMS (DONE 25/08/2018)
MOUNT TURBO SMART
MAKE MOUNTING BRACKETS FOR INTERCOOLER – (DONE 28/08/2018)
REMOVE BRACKET HOLDING FUEL LINES (DONE 31/08/2018)
DRILL ENGINE BEARER FOR INTERCOOLER BRACKET.
MEASURE & REPLACE FUEL HOSES, HOSE TO LIFT PUMP NEEDS 90 DEGREE ELBOW AT PUMP END.
MAKE HEAD STEADY FOR TURBO
ORDER T2 TURBO JACKET (RECIEVED 24/08/18)
ORDER 60MM EXHAUST HOSE
ORDER NEW WATERLOCK TO SUIT 60MM HOSE -
IDENTIFY EXHAUST OUTLET POSITION - DRILL AND FIT.
INSTAL SYSTEM
BLOCK OLD EXHAUST HOSE WITH 32MM STOPPER UNTILL SKIN FITTING CAN BE REMOVED AND GLASSED OVER AT NEXT SLIP WORK
HOSE LENGTHS, BENDS AND JOINERS FOR CHARGE AIR
TURBO TO INTERCOOLER 32mm – 50mm JOINER (ORDERED 29/08/2018)
AIRBOX TO TURBO 36MM – 50MM (ORDERED 29/08/2018)
50MM INTERCOOLER TO INLET MANIFOLD. USE CONNECTOR WITH BOOST TAKE OFF FOR STRAIGHT TO INLET MANIFOLD, 90 DEGREE ELBOW FOR AIR FROM TURBO TO INTERCOOLER
STRAIGHT 50MM SILICONE COUPLERS = 3 off - 2X INTERCOOLER 1 X INLET MANIFOLD (ORDERED 24/08/2018)
45 DEGREE SILICONE HOSE ELBOW X 1 FROM INTERCOOLER TO STRIAGHT CONNECTOR WITH BOOST TAKE OFF (ORDERED 24/08/2018)
ORDER 32MM 90 DEGREE SILICONE ELBOW TURBO COMPRESSOR OUTLET
WELD 1/8” NPT SOCKET TO ELBOW FOR CHARGE AIR TEMPERATURE SENSOR
FIT BOOST GAUGE TO DASH IN PLACE OF VOLT METER – RUN PIPES ETC.
REPIPE WATER COOLED EXHAUST MANIFOLD – RUN ANTIFREEZE THROUGH GATE VALVE – TEE INTO HEAD OUTLET PIPE BEFORE CIRCULATING PUMP AND TEE INTO RETURN INTO HEADER TANK – (DONE 01/09/2018)
RUN RAW WATER FEED INTO INTERCOOLER FROM H/X, CHECK PIPE SIZE FROM H/X RAW WATER OUTLET (25MM)
25MM HOSE TO ¾ BSP MALE TO 1” SWIVEL ELBOW HOSE TAIL INTERCOOLER INLET
WATER INJECTION ELBOW – ¾” BSP TO 1” SWIVEL ELBOW HOSE TAIL – 25MM HOSE FROM INTERCOOLER TO ELBOW
REPOSTION AIR BOX ON STARBOARD SIDE.
SWAP INJECTOR PUMP AND INJECTORS FOR SPARE UNIT – SLIGHTLY RETARD TIMING.
CHECK RAW WATER PULLEY DIMENSON –80MM SPZ PILOT BORED PULLEY (ORDERED 24/08/2018).
CURRENT 135MM PULLEY = 844RPM APPROX 18LPM!
PARTS LIST
1 X 1/8 NPT MALE TO -4AN Male Adaptor OIL GALLERY ON BLOCK TO TURBO SMART
1 X -4AN TO 12MM STRAIGHT BANJO BOLT ON TURBO OIL FEED
2 x -4AN MALE TO MALE FOR TURBO SMART REGULATOR OIL FEED LINES
1 X ½” BSP TO 3/8” HOSE BRASS STRAIGHT HOSE TAIL (TURBO SMART DRAIN TO TAPPET COVER)
3/8” BSP MALE TO 19MM BRASS HOSE TAIL (TURBO DRAIN TO SUMP)
¼” NPT TO 3/8” HOSE BRASS STRAIGHT HOSE TAIL (TURBO SMART DRAIN TO TAPPET COVER)
3 X ¾ BSP MALE TO 1” SWIVEL ELBOW HOSE TAIL (INTERCOOLER AND EXHAUST ELBOW)
½” BSP TO 1” STRAIGHT SWIVEL HOSE TAIL (PUMP INLET)
MIKALOR STAINLESS CLAMPS FOR INLET, TURBO, INTERCOOLER AND MANIFOLD PIPEWORK: -
11 x 55 x 59mm
2 x 40 x 43MM
2 x 43 x 47 mm
Say it quickly and it doesn't seem much!
4 x 5/16 x 1 ¾” UNF BOLTS (TURBO INLET ADAPTOR) (RECEIVED 31/08/2018)
M8 & M10 TURBO EXHAUST STUD NUTS (received 23/08/2018)
ORDER KP 35 TURBO CORE, REBUILD TURBO AND MOUNT TO MANIFOLD.
OIL LINES: -
SORT LENGTH AND FITTINGS
1 X 1/8 NPT MALE TO -4AN Male to -4 Male Adaptor
1 X -4AN TO BANJO BOLT ON TURBO
2 x -4AN MALE TO MALE FOR TURBO SMART
3/8 BSP MALE TO 19MM HOSE TAIL FOR TURBO OIL DRAIN
HOSE TAIL ON TAPPET COVER = MODIFY FROM 15MM COPPER STREET ELBOW – 3/8” BSP FEMALE (DONE 31/08/2018) FIT A 3/8 BSP MALE TO 3/8 HOSE TAIL - THIS WILL BE USED FOR OIL PRESSURE REGULATOR DRAIN – NEED ¼” NPT/-4AN MALE TO 3/8” HOSE TAIL FITTING TO MATCH FOR TURBOSMART
PAINT TAPPET COVERS AND REPLACE GASKETS WITH SILICONE ITEMS (DONE 25/08/2018)
MOUNT TURBO SMART
MAKE MOUNTING BRACKETS FOR INTERCOOLER – (DONE 28/08/2018)
REMOVE BRACKET HOLDING FUEL LINES (DONE 31/08/2018)
DRILL ENGINE BEARER FOR INTERCOOLER BRACKET.
MEASURE & REPLACE FUEL HOSES, HOSE TO LIFT PUMP NEEDS 90 DEGREE ELBOW AT PUMP END.
MAKE HEAD STEADY FOR TURBO
ORDER T2 TURBO JACKET (RECIEVED 24/08/18)
ORDER 60MM EXHAUST HOSE
ORDER NEW WATERLOCK TO SUIT 60MM HOSE -
IDENTIFY EXHAUST OUTLET POSITION - DRILL AND FIT.
INSTAL SYSTEM
BLOCK OLD EXHAUST HOSE WITH 32MM STOPPER UNTILL SKIN FITTING CAN BE REMOVED AND GLASSED OVER AT NEXT SLIP WORK
HOSE LENGTHS, BENDS AND JOINERS FOR CHARGE AIR
TURBO TO INTERCOOLER 32mm – 50mm JOINER (ORDERED 29/08/2018)
AIRBOX TO TURBO 36MM – 50MM (ORDERED 29/08/2018)
50MM INTERCOOLER TO INLET MANIFOLD. USE CONNECTOR WITH BOOST TAKE OFF FOR STRAIGHT TO INLET MANIFOLD, 90 DEGREE ELBOW FOR AIR FROM TURBO TO INTERCOOLER
STRAIGHT 50MM SILICONE COUPLERS = 3 off - 2X INTERCOOLER 1 X INLET MANIFOLD (ORDERED 24/08/2018)
45 DEGREE SILICONE HOSE ELBOW X 1 FROM INTERCOOLER TO STRIAGHT CONNECTOR WITH BOOST TAKE OFF (ORDERED 24/08/2018)
ORDER 32MM 90 DEGREE SILICONE ELBOW TURBO COMPRESSOR OUTLET
WELD 1/8” NPT SOCKET TO ELBOW FOR CHARGE AIR TEMPERATURE SENSOR
FIT BOOST GAUGE TO DASH IN PLACE OF VOLT METER – RUN PIPES ETC.
REPIPE WATER COOLED EXHAUST MANIFOLD – RUN ANTIFREEZE THROUGH GATE VALVE – TEE INTO HEAD OUTLET PIPE BEFORE CIRCULATING PUMP AND TEE INTO RETURN INTO HEADER TANK – (DONE 01/09/2018)
RUN RAW WATER FEED INTO INTERCOOLER FROM H/X, CHECK PIPE SIZE FROM H/X RAW WATER OUTLET (25MM)
25MM HOSE TO ¾ BSP MALE TO 1” SWIVEL ELBOW HOSE TAIL INTERCOOLER INLET
WATER INJECTION ELBOW – ¾” BSP TO 1” SWIVEL ELBOW HOSE TAIL – 25MM HOSE FROM INTERCOOLER TO ELBOW
REPOSTION AIR BOX ON STARBOARD SIDE.
SWAP INJECTOR PUMP AND INJECTORS FOR SPARE UNIT – SLIGHTLY RETARD TIMING.
CHECK RAW WATER PULLEY DIMENSON –80MM SPZ PILOT BORED PULLEY (ORDERED 24/08/2018).
CURRENT 135MM PULLEY = 844RPM APPROX 18LPM!
PARTS LIST
1 X 1/8 NPT MALE TO -4AN Male Adaptor OIL GALLERY ON BLOCK TO TURBO SMART
1 X -4AN TO 12MM STRAIGHT BANJO BOLT ON TURBO OIL FEED
2 x -4AN MALE TO MALE FOR TURBO SMART REGULATOR OIL FEED LINES
1 X ½” BSP TO 3/8” HOSE BRASS STRAIGHT HOSE TAIL (TURBO SMART DRAIN TO TAPPET COVER)
3/8” BSP MALE TO 19MM BRASS HOSE TAIL (TURBO DRAIN TO SUMP)
¼” NPT TO 3/8” HOSE BRASS STRAIGHT HOSE TAIL (TURBO SMART DRAIN TO TAPPET COVER)
3 X ¾ BSP MALE TO 1” SWIVEL ELBOW HOSE TAIL (INTERCOOLER AND EXHAUST ELBOW)
½” BSP TO 1” STRAIGHT SWIVEL HOSE TAIL (PUMP INLET)
MIKALOR STAINLESS CLAMPS FOR INLET, TURBO, INTERCOOLER AND MANIFOLD PIPEWORK: -
11 x 55 x 59mm
2 x 40 x 43MM
2 x 43 x 47 mm
Say it quickly and it doesn't seem much!